Qualiform Zrt.Company history
The company QUALIFORM ZRT. was founded on January 8, 2007 as the legal successor to BT Holding Qualiform Kft. (1995-2007). The 100% Hungarian company is located in Apc, Heves county..
The history of the Foundry in Apc dates back to 1946. At that time Qualital was registered in Budapest, which can be associated with the name of Márton Solti. This company was a typical small company, a foundry that was able to adapt quickly to the market situation and into which the co-owners invested all their expertise, management experience and working hours.
- In 1949 the company was nationalized and the Qualital National Light Metal Company was founded.
- During the planning period between 1961 and 1965, it became known that the company was included in the list of companies to be relocated from Budapest. Developments in Budapest were limited and the company received the site in Apc in the final year of the planning period, where it would later continue its operations.
- The governess systems of economic policy were further developed, the autonomy of companies strengthened and the forms of management democratized.
- On July 1, 1985, a completely independent company called Qualital Light Metal Foundry was founded.
- In 1992 the state company began to be liquidated.
- In 1994, BT. Holding Qualiform Kft bought the assets from the liquidator.
- In 1995 BT.Holding Qualiform Kft started operations.
Qualiform Zrt. with decades of experience, manufactures aluminium mold castings (medium and low quantities) and operates a tool shop. Our main products are made for the automotive industry, including the trucking industry, which includes complex, labor-intensive sand core castings weighing from 0.3kg to 8.5kg. Depending on the customer's wishes, the products are machined, surface treated and delivered assembled.
Our customers are mainly European automobile manufacturers (Germany), but we also ship to Brazil, overseas. Approx. 10% of our production stays in inland.
The production volume of Qualiform Zrt. is 1200 tons / year.
In addition to our basic technology, our company has its own tool design team and tool shop, where we can also design various tools for other production companies if required.
The success of our company has enabled us to open a branch where we can achieve further volume growth. The branch opened in 2011 in Satu Mare, Romania.
Our company is a founding member of the Hungarian Foundry Association, which was founded in December 1992.
QUALIFORM ZRT. INTRODUCTION VIDEOTHIS IS HOW OUR COMPANY WORKS
Our developments
2008
Procurement of DMC 55 H, DMC 70 H, DMC 60 U machining centres
2010
Expansion of the processing room, reconstruction of the plastering department and the finished goods warehouse, acquisition of the DMC 65 H processing centre
2011
Purchase of DMC 80 U, DMC 50 H processing centre, expansion of the processing room, purchase of new X-ray equipment for industrial cabins, purchase and installation of a melting furnace in a Romanian foundry, purchase of X-ray inspection equipment.
2012
Procurement of 2 DMC 65 H, 1 DMC 60 U machining centre, purchase of DMU 85 mono block milling machine, Creo Essential software, construction of a nitrogen network, purchase of KMAG 80, KMAG 60 core shooter
2013
Density index measuring device, Creo Essential design software, creation of darkroom, creation of quality gates I-II.
2014
Acquisition and commissioning of a washing tunnel with a hand washing system with two workstations, design of pressure drop test cells, DMC 60 H Linear
2015
Construction of a heat storage furnace, procurement of a KMAG 40 core shooting system, display and recording of foundry data, data acquisition for casting tools, power mill, NovaCast casting simulation software, tape shot peening system, pressure drop testing system, lattice boxes, solution for the storage of packaging material, procurement of the II. Coordinate measuring machine, design of a Engraving station, introduction of the SPC program, introduction of the production control program: dSuite
2016
Design of a pressure drop measurement room (measurement laboratory), CATIA V5 design program
2017
Purchase of 2 DMC 80 H Linear, 1 DMC 60 H Linear machining centre, purchase of LTC 602 R pressure drop tester
2018
Acquisition of an optical 3D measuring system (scanner), construction of a new CNC hall, acquisition of DMC 80 H linear and DMC 60 H L + B46inear machining centres, construction of a new finished goods warehouse, acquisition of X-ray machines
2019
Creation of a new warehouse for CNC machining tools, commissioning of the second washing tunnel, commissioning of the display and recording of foundry data in Romania
2020
Establishment of a purity test laboratory
Development and manufacturing of a hydraulic CNC machining clamping device:
A hydraulically operated CNC machining clamping device was developed and manufactured, powered by the machine's own hydraulic system. The development aimed to increase clamping accuracy, reduce cycle time, and improve production efficiency.
2021
Establishment of a hazardous waste collection point:
A separate and securely designed collection point for hazardous waste was established on the premises in accordance with legal regulations. The goal is the regular, environmentally and occupationally safe collection, temporary storage, and traceability of hazardous materials.
Modernization of the lighting system:
The site's lighting system was modernized to increase energy efficiency. This measure contributes to reducing energy consumption and operating costs, as well as strengthening sustainability.
2022
Comprehensive modernization of the production hall heating system and replacement of doors and windows (Phase I):
The heating system in the production halls was comprehensively modernized, and the outdated doors and windows in the factory offices were replaced. The goal of this development is to improve energy efficiency, reduce heat loss, and increase workplace comfort and safety.
Development of a monitoring system for heat treatment furnaces (Phase I):
A real-time monitoring system was developed for the heat treatment furnaces, continuously monitoring temperature and process parameters. The goal of this development is to increase the stability of the production process and strengthen quality assurance.
2023
Expansion of CNC turning capacity:
To meet increasing production demand, CNC turning capacity was expanded. This measure contributes to increased production volume, reduced lead times, and greater production flexibility.
Comprehensive modernization of the production hall heating system and replacement of windows and doors Phase II:
The production hall heating system was comprehensively modernized, and outdated windows and doors in the offices were replaced. The aim of these measures is to improve energy efficiency, reduce heat loss, and increase workplace comfort and safety.
CNC Development:
Expansion of 3D machine usage through the purchase of interchangeable angle heads, creating the possibility of replacing 5D machines.
2024
CNC Development:
Acquisition of a portable hydraulic power unit and implementation of additional hydraulic CNC machining fixtures.
Further development of the tool breakage display and recording system.
2025
Implementation of TISAX:
Development and auditing of the information security management system in accordance with the requirements of TISAX (Trusted Information Security Assessment Exchange), with a particular focus on the data protection and information security controls expected by automotive partners. The project aims to ensure compliance with supplier specifications and increase safety maturity.
Company Merger:
In 2025, BT.Holding Apc Kft. and Qualital Kft. merged to form Qualiform Zrt. The merger of the three companies represents a strategic step forward, not only from a business perspective but also from a sustainability perspective. The merged organization possesses greater professional and technological capabilities, which promote innovation, the reduction of environmental impact, and the development of sustainable solutions.
Procurement of Green Electricity:
Part of the electricity required for the company's operations is covered by purchasing green electricity from certified renewable sources. This measure aims to reduce CO₂ emissions, minimize environmental impact, and strengthen sustainable operations.
2026
Implementation of the NIS2 Directive:
The organization is being prepared to comply with the requirements of the NIS2 Directive. This includes strengthening cybersecurity risk management measures, incident response processes, emergency plans, and management responsibilities. The goal is to increase regulatory compliance and cyber resilience.
Development of a monitoring system for heat treatment furnaces, Phase II:
A real-time monitoring system has been developed for the heat treatment furnaces, continuously monitoring temperature and process parameters. This development aims to increase production process stability and strengthen quality assurance.
Our future objectives
The aim of our future developments is to continuously increase production efficiency, as well as energy and resource efficiency; to expand quality assurance and measurement capacities; to strengthen environmental sustainability; and to further improve the safety and comfort of the working environment.
Development of measurement capacity:
As part of expanding measurement capacity, a new measuring station will be established and additional HNS SPC licenses will be acquired. The aim of the development is to accelerate measurement processes, increase quality control capacity, and enhance the effectiveness of statistical process control.
The mission and vision of Qualiform Zrt.
Among our future goals, we consider it important to strengthen long-term business relationships, improve the quality of our products and expand our product range. Appropriate and open partnerships help us to achieve our successes and goals.
Our principles that lead to our goal:
- well trained staff
- creativity
- continuous improvement
- Quality awareness
- a responsible commitment to safety, health and the natural environment.
We are proud of our Hungarian engineering team, our specialists who have the highest level of knowledge essential for the quality development of our products and the production of the best quality products in the future. We constantly monitor the changes in the market environment to which we adapt accordingly.
